Comprehensive solutions in injectable plants for the pharmaceutical sector
At FREDLAB we offer a complete service in turnkey projects for injectable plants in the life science sector.
For more than 15 years, we have been working in different countries, including developing countries, providing cutting-edge solutions for the pharmaceutical industry.
In a world in constant evolution, we understand the importance of having state-of-the-art facilities that meet the most demanding standards. Our team of highly trained professionals is dedicated to designing, installing and maintaining injectable plants that comply with the most rigorous international norms and regulations.
In each project, we strive to provide customized solutions tailored to the specific needs of our clients. From conceptual engineering (Ingeniería), through the execution of the work, to validation and start-up, applying international standards.
The entire process is managed by a team of Project Managers, always highly qualified Fredlab staff with extensive experience in the sector.
We work closely with our clients to ensure that their facilities meet all expectations and requirements.
Our approach is based on Green Fred, where the pillars of our company are efficiency, ecology and sustainability, extending the useful life of the facilities. We use cutting-edge technologies, I-Fred (BIM and DIGITAL TWIN technology) and industry best practices to ensure that our facilities are quality, safe, efficient, innovative and future-proof. In addition, we have our own department specialized in standards and regulations to ensure continuous compliance.
We develop all the phases for the start-up of an industrial plant that requires controlled environments. We take care of executing all industrial processes, as well as those related to general services and quality control.
We are not only dedicated to the installation of injectable plants, but we also offer comprehensive maintenance and technical support services, available 24 hours a day, 365 days a year. Our objective is to ensure the optimal operation of the facilities over time, minimizing any downtime and maximizing operational efficiency.
Why choose us?
-
GLOBAL PROJECTS
Planning and development of the entire installation, from start to finish. We are the reference supplier for the complete project, which allows us to so give the client maximum safety and quality, minimising worries and the need for intermediaries.
Serum plants, ophthalmic, otic, small volume injectables, vaccines, biotechnological products, injectables, powders, syrups, suspensions, semi-solids, sterile, non-sterile, hormones, cephalosporins, beta-lactams, etc.
-
TECHNOLOGICAL PARTNERS
We have a network of technological partners at an international level, allowing us to ensure top quality systems anywhere the world.
Some of our partners include Danfoss, Rommelag, Siemens, Daikin, Grunfos, among many other reference brands in the sector and a safe bet for quality and greater sustainability.
-
TRAINING PLAN
To guarantee the proper functioning of the installations, once the work has been completed, we activate a training plan in two ways:
- Local training plan for property technicians
- On-site training plan for property technicians
This training duality allows us to ensure that the owner of the installation has a correct understanding of the basic operation of the plant.
-
LOCAL AUDITS
We carry out annual local audits with our own personnel to validate the correct operation of the entire plant.
-
SAT: preventive, corrective and predictive
We offer an integral service in all the new injectable plants that we carry out, we also offer the possibility of a preventive, corrective and/or predictive maintenance service. We have international collaborators with official delegations or agreements with local partners for each of them to work on and have well-executed works.
-
MACHINERY AND SPARE PARTS
All our facilities are equipped with machinery from European manufacturers that guarantee a long service life of the installations; in addition to the availability of spare parts over time.
-
FINANCING LINES
Management of financial lines for the realization of industrial operations.
-
LOCAL ASSISTANCE
Implement local aids through social programs.
Our strengths and main references:
-
With the lowest operating cost thanks to quality facilities and a network of technology partners
-
With sustainable energy systems, with the possibility of monitoring electrical consumption
-
With preventive maintenance that reduces costs and remote control 24/365
-
Maximum efficiency of euro/liter of manufactured whey (for whey plants)
Phases for the execution of a whey plant
A turnkey serum plant installation means that at FREDLAB we take care of all the processes from start to finish: drafting of the global project, facilities, process, machinery, laboratories, air conditioning, electrical systems, etc.
Clean room and controlled air systems
Distribution of all production areas and classified or unclassified areas. Installation of controlled air systems.
Formulation and heavy areas
Area where APIs are weighed with containers to obtain the medication. Area where medicines are mixed and manufactured.
Filling area
Area where the mixed injectable liquid is filled inside a container. The container is made, filled and sealed in just one step.
Sterilization area
Area where the final products are sterilized in autoclaves.
One set of carts is loaded into a holding area after filling, another set is sterilized, and a final set is used in a secondary area.
General services area
Area where compressed air, industrial steam, cold water and electricity are produced for the operation of the entire installation.
Water plant
Area where drinking water is treated and after a pretreatment and a RO / EDI process, purified water is produced.
Subsequently, the water passes through a distiller, which will produce water for injection and clean steam.
Warehouse
Development of basic engineering for the definition of the implementation of processes, equipment and work areas.